Sidewall bundle has material to finish one side wall and is part of an assembly with enough material to finish of a 40′ Sidewall 8′ Standard container. Using the Side Wall Inserts and a Flat 2.0 panels with studs.
2.0 Flat Panel Side Wall Insert Bundle for a standard height container 40' long
This Sidewall bundle has the material to finish one side wall of a 40′ long x 8′ high standard container for interior or exterior applications. The sidewall of the shipping container is a two-step process insulated first with the (SWI) Side Wall Inserts to infill the wall’s corrugated voids preventing hidden condensation. The 2.0 (48″ x 24″) panels are installed over the inserts so that the black studs run horizontally, crossing over the container’s corrugations, providing maximum contact between the InSoFast studs and the steel container. The most common method used when the container ‘s condition is less than optimal.
40′ Side Wall Bundle Contains:
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Side Wall Inserts One box of Side Wall Inserts covers 112 Lineal feet of corrugation. |
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Sidewall Architectural Dimensions |
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48in x 7 3/4in x 1 1/4 in |
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Coverage |
2.5 sq-ft |
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R-Value ASTM C518 |
R-5 |
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Closed-Cell, injection-molded EPS |
ASTM C578 Type II |
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Canadian Standards |
CAN/ULC S701 Type 2 |
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Foam Density |
1 lbs per cubic foot |
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PROPERTIES |
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2.0, Flat Panel Details |
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Panel Dimensions |
24in × 48in × 2in |
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Horizontal Chase |
48in × 1in × ¾in |
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Vertical Chase | 24in × ¾in × ¾in | |||
Coverage |
8sq-ft |
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R-Value ASTM C518 |
R-8.5 |
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ASTM C578 Type II |
Closed-Cell, injection-molded EPS |
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Canadian Standards CAN/ULC S701 Type 2 | ||||
ASTM C303 Foam Density |
1.35 lbs per cubic foot |
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ASTM E96 Water Vapor Permeability |
(Class III Vapor Retarder) 3.5perm/in |
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Maximum Service Temperature (long term) |
167°F = 75 Celsius (°C) |
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Co-Polymer Polypropylene Stud |
Surface |
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Interlocking Edges |
√ |
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Cutting Indication Lines |
√ |
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Code Depth Raceways |
√ |
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Ready for Finishing |
√ |
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Interiors |
√ |
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Exteriors |
√ |
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Moisture Control |
Channels on Back only |
*The high-strength co-polymer plastic studs provide a positive attachment stud for finishing the container. The ribbed dovetails surface provides a cast-in-place adhesive applications against the metal surfaces.
Estimating and ordering is simple. Measure height and width multiply the measurements together for your total square footage minus openings. Add how many high cube or standard wall surfaces your container project requires to complete the job. Divide the total square footage (xx) by 40 sq-ft. per box. This will determine the number of total boxes required for your project, (round up to the whole box count).
Don’t overestimate, cut studs and inserts can be re-used.
Complete Container Insulation Panels; | 20′ Standard | 20′ High Cube | 40′ Standard | 40′ High Cube |
Complete Flat Panel Application Container; | Sidewall | Sidewall | Sidewall | Sidewall |
Flat Panel/Inserts Sidewall | ||||
2.0 Flat Panel (UX) | 8 | 9 | 18 | 18 |
Sidewall Inserts: | 3 | 4 | 6 | 8 |
Box Total: | 11 | 13 | 24 | 26 |
Flat Panel/Insert Endwall | Endwall | Endwall | Endwall | Endwall |
2.0 Flat Panel (UX) | 2 | 2 | 2 | 2 |
Inserts: Endwall | 1 | 1 | 1 | 1 |
Box Total: | 3 | 3 | 3 | 3 |
Ceiling 2.0 Flat Panel-Bundle | Ceiling | Ceiling | Ceiling | Ceiling |
2.0 Flat Panel (UX) | 4 | 4 | 8 | 8 |
Inserts: Ceilings | 1 | 1 | 2 | 2 |
Box Total: | 5 | 5 | 10 | 10 |
Door 2.5 Flat Panel-Bundle (2) Doors | Door | Door | Door | Door |
2.5 Flat Panel (EXe) | 2 | 2 | 2 | 2 |
Floor 2.0 Flat Panel-Bundle | Floor | Floor | Floor | Floor |
2.0 Flat Panel (UX) | 4 | 4 | 8 | 9 |
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Total Box Count | 25 | 27 | 47 | 50 |
LOCTITE® PL PREMIUM® POLYURETHANE CONSTRUCTION ADHESIVE
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Estimating the amount of adhesive YOU will use has variables beyond our control like condition of your walls and how accurate are you with a glue gun? The example below is for one side wall of a 20′ standard height shipping container you will need approximately 3 tubes of the adhesive. That is in a perfect world. PL Premium 3x adhesive is applied in a ⅜” bead on the backside of the studs onto the ribbed surfaces. We realize that a 3/8″ bead of glue is very subjective. It is important that there is enough adhesive to squish the dovetails on the back side of the stud when pressed to the container wall. Adhesive follows the “Goldie Locks rule, too much, too little, and just right To verify that enough adhesive is used, press the panel into place. Pull the panel back and check to see if the adhesive has spread out beyond the full width of the stud. It is normal for the panel to “float out” from the side of the container when it is accommodating irregularities in the container walls. Additional adhesive may be necessary in some areas. If you are doing it just right you can expect that 1 large 28-fl oz tube will cover 18 of our 24″ long studs or enough glue at a 3/8″ bead to cover 36 foot long bead of glue.
Additionally you will have to estimate for glue around openings like windows and doors.
1 large 28-fl oz / 828 mL tube = 18 (24″ studs or inserts)
LOCTITE® PL PREMIUM® POLYURETHANE CONSTRUCTION ADHESIVE Rough estimate for 28 ounce tubes of adhesive required | |||||||
Container | Side Wall | End Wall | Ceiling | Total Walls & Ceiling | Floors | Swing Doors | Total Estimate |
20′ Container – Standard | 3 | 2 1/2 | 6 1/2 | 13 | 7 | 3 | 23 |
20′ Container – High Cube | 3 | 2 1/2 | 6 1/2 | 14 | 7 | 3 | 24 |
40′ Container – Standard | 6 | 2 1/2 | 13 | 28 | 14 | 3 | 45 |
40′ Container – High Cube | 6 | 2 1/2 | 13 | 29 | 14 | 3 | 46 |
When bonding EPS and XPS foam insulation, use above 40°F (4°C) and avoid cure and surface temperatures above 90°F (32°C). Surfaces must be clean, dry and free of frost, grease, dust and other contaminants. Pre-fit all materials and protect finished surfaces. If using cartridge format, cut nozzle at a 45° angle to desired bead size and puncture inner seal. Be very careful not to allow Loctite® PL® Premium to cure on a finished surface.
In cold conditions below 40°F (4°C), heating the interior space of the container will not be sufficient for the adhesive to cure. The insulation panels will not allow heat to transfer to the container’s bonding surface. It is recommended to either move the container to a heated area or tent and heat the exterior until the adhesive cures.
The interior of the container can be heated until the adhesive has cured.
Install the exterior panels first while heating the interior. Allow adhesive to cure before installing interior insulation.
Yes but act quickly. To cancel or modify your order contact us immediately at orders@insofast.com or call 888-501-7899 with your request. However, we cannot guarantee that your request to modify or cancel your order will be granted.
You can cancel your order any time before it reaches the “In Process Ready to Ship” stage. Once your order is in processed and sent to the fulfillment center, it cannot be cancelled without a processing fee. We strive to have all orders “In Process Ready to Ship” within 24 hours. You have less than 24 hours to cancel your order without any additional fees. If it is past the 24-hour mark and you do not want the items you ordered, you can still return them. See below.
Yes you will be charged in the event of a cancellation. The freight company’s charges for delivery will be assessed. At a minimum you will be charged a $30 restocking fee per box and up to 50% of the cost of the entire order.
Authorized Returns are subject to $35 Restocking Charge per box and up to 50% of the cost of the whole order. No Returns after 30 days. No returns from authorized retailer will be accepted, all returns must go through the authorized retailer. Only unopened and unused boxes will be considered for return. No Returns for sales outside the continental US
No credits will be issued until the product has been returned and evaluated for condition.
Please read all the current Shipping, Purchasing & Returns *
You may upgrade your delivery service for an additional charge. LIFT GATE SERVICE IS AN ADDITIONAL CHARGE. Please read through our shipping and purchasing policies, for more details before placing your order.
Product Code |
Number of Parts |
Box Dimension |
Cubic Feet Per Box |
Weight Per Box |
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Length |
Width |
Height |
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CSW -Side Wall Inserts |
30 pcs 4′ = 120 lnft |
11″ |
25″ |
49″ |
7.80 |
12 Lbs |
UX2.0 | 5 Panels 40 SqFt | 11″ | 25″ | 49″ | 7.80 | 20 Lbs |
EXi2.5 |
5 Panels 40 SqFt |
13″ |
25″ |
49″ |
9.22 |
22 Lbs |
It’s easy to increase your R-Value beyond R-10 while maintaining the engineered benefits of the continuous InSoFast panels. Just start with a base of feature-rich InSoFast panels.