Ceiling (40’ Container) 2.0 Flat Panel-Bundle

Product Overview

Ceiling Insert bundle is part of an assembly with enough material to finish the ceiling of a 40′ container.

  • This bundle contains:
    • 2 Boxes (CCEIL Inserts 57 pcs.) = 114 pcs.
    • 8 Boxes (FP-2.0RW Panels 5 each box ) = 320 sq-ft.
    • SKU: CON-CEIL-40
  •  

$1,208.00

Ceiling Bundle 40' - 8 Boxes UX 2.0 flat panels and 2 boxes of ceiling inserts

Insulation panels and Inserts for a 40' container ceiling.

The ceiling of the shipping container is a two step process first you install the ceiling inserts 4 1/2″ x 48″.  Then install the FP-2.0RW flat panels. The flat panels are 48″ x 24″. Adding the FP-2.0RW (R-8.5) flat panels increase your comfort and reduce ceiling condensation. 

This ceiling insert bundle is part of an assembly with enough material to finish one 20 high cube or standard container ceiling.  The panel studs are 16 inches on center.

        • 40′ High Cube/Standard Bundle – 8 (FP-2.0RW boxes of 5 Panels) =320 sq.ft.
        • 2 (Boxes of Ceiling Inserts 57 pcs.) = 114 pcs.
  •  
Ceiling Inserts

 

Ceiling Inserts

One box of Ceiling Inserts covers 224 Lineal feet of indents.

Ceiling Inserts Architectural Dimensions

jpg zip file

Dimensions

48in x 4 5/8in x 13/16 in

Coverage

1.7 sq-ft

R-Value ASTM C518

R-3

ASTM C578 Type II

Closed-Cell, injection-molded EPS 

Canadian Standard CAN/ULC S701 Type 2

Foam Density

1 lbs per cubic foot
FP-2.0RW for the Ceiling

FP-2.0RW  PROPERTIES

2.0, Flat Panel Details

dxf  pdf UX2.0 zip file

Panel Dimensions

24in × 48in × 2in

Horizontal Chase

48in × 1in × ¾in

Vertical Chase 24in × ¾in × ¾in
Coverage 

8sq-ft

R-Value ASTM C518

R-8.5

ASTM C578 Type II

Closed-Cell, injection-molded EPS

Canadian Standards  CAN/ULC S701 Type 2
ASTM C303 Foam Density

1.35 lbs per cubic foot

ASTM E96 Water Vapor Permeability

 (Class III Vapor Retarder) 3.5perm/in

Maximum Service Temperature (long term)

167°F = 75 Celsius (°C)

Co-Polymer Polypropylene Stud

Surface

Interlocking Edges

 

Cutting Indication Lines

 

Code Depth Raceways

 

Ready for Finishing

 

Interiors

 

Exteriors

 

Moisture Control 

Channels on Back only

2″ thick  of closed-cell, injection-molded EPS foam body achieves R-8.5 insulation The FP-2.0RW is our thinnest flat panel, optimized for flat surface interior finishing. The 2.0 flat panel will work on floors, walls, ceilings adapted for shipping container construction. It is a good choice as a sub-flooring base panel for shipping containers.
Features / Benefits
InSoFast engineered system of continuous insulation is perfectly suited for shipping container fabrication. 
  • Simple to install
    • Why work so hard?
    • Adaptable Attachment
    • No Special Tools Needed
  • Built-in Studs*
    • Engineered Framing Studs 
    • Non-conductive stud framing 
    • No energy penalty for the studs
    • Non corrosive stud…non rusting 
    • Adhesive Application no holes
  • Closed-cell high pressure fused EPS Insulation
  • Engineered for Shipping Containers
  • Lives up to its name: In So Fast

*The high-strength co-polymer plastic studs provide a positive attachment stud for finishing the container. The ribbed dovetails surface provides a cast-in-place adhesive applications against the metal surfaces. 

Ceiling Insert Video

Flat Panels on the Ceiling Video

Estimating Panels

Estimating and ordering is simple measure the square feet of ceiling surface that your project requires to complete the job. Multiply length times width and divide the total square footage by 40 sq.ft per box and that will give the box requirement for your project, (round up to the whole box count).  Don’t overestimate.

  • One (FP-2.0RW Insulated Panel = (8 sq.ft)
  • One box of  5 (Insulated Panels = (40 sq.ft)
  • One box of Ceiling Inserts – 4’ (57/box) 160 sq-ft.
Estimating Adhesive

POLYURETHANE CONSTRUCTION ADHESIVE

Buy Shipping Container Insulation Panels in Monroe, NC

Green Guard Certified Adhesive:

In Canada the Glue is LePage PL Premium

Estimating Adhesive Quantity

Estimating the amount of adhesive YOU will use has variables beyond our control like condition of your walls and how accurate are you with a glue gun? The example below is for one side wall of a 20′ standard height shipping container you will need approximately 3 tubes of the adhesive. That is in a perfect world. PL Premium 3x adhesive is applied in a ⅜” bead on the backside of the studs onto the ribbed surfaces.  We realize that a 3/8″ bead of glue is very subjective. It is important that there is enough adhesive to squish the dovetails on the back side of the stud when pressed to the container wall. Adhesive follows the “Goldie Locks rule, too much, too little, and just right To verify that enough adhesive is used, press the panel into place. Pull the panel back and check to see if the adhesive has spread out beyond the full width of the stud. It is normal for the panel to “float out” from the side of the container when it is accommodating irregularities in the container walls. Additional adhesive may be necessary in some areas. If you are doing it just right you can expect that 1 large 28-fl oz tube will cover 18 of our 24″ long studs or enough glue at a 3/8″ bead to cover 36 foot long bead of glue. 

Additionally you will have to estimate for glue around openings like windows and doors.

1 large 28-fl oz. / 828 mL tube = 18 (24″ studs or inserts)

  • CX-LP 46 (46 studs) = 46
  • 46 ÷ 18 = 2 1/2 tubes of the adhesive
  • I-SWI (30) = 1 tube of the adhesive

POLYURETHANE CONSTRUCTION ADHESIVE

Rough estimate for  28 ounce tubes of adhesive required

Container Side Wall  End Wall Ceiling  Total Walls & Ceiling Floors Swing Doors Total Estimate
20′- Standard 2 1/2  6 1/2 13 1 1/2 3 18
20′- High Cube 2 1/2  6 1/2 14 1 1/2 3 19
40′- Standard 6 2 1/2  13 28 3 3 34
40′- High Cube 2 1/2  13 29 3 3 34

Important Notice: Container Surface Temperature Applications

When bonding EPS and XPS foam insulation, use above 40°F (4°C) and avoid cure and surface temperatures above 90°F (32°C). Surfaces must be clean, dry and free of frost, grease, dust and other contaminants. Pre-fit all materials and protect finished surfaces. If using cartridge format, cut nozzle at a 45° angle to desired bead size and puncture inner seal. Be very careful not to allow Loctite® PL® Premium to cure on a finished surface.

Technical Data

Shipping, Purchasing & Returns

Please read all the current Shipping, Purchasing & Returns *

Freight Dimensions Weight
Product Code

Number of Parts

Box Dimension

Cubic Feet Per Box

 Weight Per Box

Length

Width

Height

UX2.0

5 Panels 40 SqFt

11″

25″

49″

7.80

20 Lbs

EXi2.5

5 Panels 40 SqFt

13″

25″

49″

9.22

22 Lbs

CCEIL

57 pcs.

12.5″

12.5″

49″

4.43

9 Lbs

Add R-Value with InSoFast PLUS

It’s easy to increase your R-Value beyond R-10 while maintaining the engineered benefits of the continuous InSoFast panels. Just start with a base of feature-rich InSoFast panels.