Shipping Container Insert Details

Insert Details: Pros and Cons


ALWAYS check fit before you order.

Corrugation dimensions can vary in shipping containers.

It is in your best interest to verify the shipping container corrugation dimensions BEFORE ordering. The corrugations of the shipping containers can vary in width and depth. Make sure that your container matches these dimensions.

Reasons to use Inserts:

It is in your best interest to verify the shipping container corrugation dimensions BEFORE ordering.  The corrugations of the shipping containers can vary in width and depth.   Make sure that your container matches these dimensions.

Reasons to use Inserts:

  • Containers that are older often have different corrugation dimensions. 
  • Containers with swing doors on both ends often have different weld seam dimensions.
  • Small 10’ long containers
  • Dented older container (vintage condition)
The pros and cons of the just insert application.

Method install locally sourced flat board stock insulation over the container's exposed metal surfaces.

    1. CON: Using just inserts in-between the corrugations will add ZERO energy savings if in is not covered with additional insulation.
    2. PRO: Inexpensive method when modifying older containers with dings and dents prevent cold condensation surfaces.
    3. PRO: Best method when modifying older containers with dings and dents.
    4. PRO: Industrial fast track application not suitable for habitual spaces, storage only.
      • CON: Check with local code restrictions for exposed foam insulation fire requirements.
    5. CON: Extra work. Traditional framing, wood or steel studs, would need to be installed with drywall and optional additional insulation in order to make the container into a habitable space
Three step process to insulate a shipping container sidewall.

If you just need to just insulate a shipping container for storage, and covering the insulation for fire safety and protection is not a concern, we recommend family of insert products. The Inserts are used to infill the container's corrugated voids to prevent hidden condensation. This method using flat stock foam panels and inserts becomes a three-step process

  1. Apply the Inserts to infill the wall's corrugated voids preventing hidden condensation. 
  2. Then attach the locally sourced (48″ x 96″) flat stock sheet insulation over the inserts completing the continuous thermal layer.
  3. Finally build the traditional interior framing and then the services and finishes can be installed. 

This is the least expensive method available for materials. However this method increase costs for the labor, material handling, site co-ordination and other complexity and details. 

Side Wall Inserts

InSerts custom designed to fit the depths of the container’s side corrugated walls, minimizing hidden air spaces.

SW Inserts Specs

Properties
Sidewall Insert

Side Wall InSserts

One box of Side Wall Inserts covers 112 Lineal feet of corrugation.

Sidewall Insert Design Details

zip file

Dimensions

48in x 7 3/4in x 1 1/4 in

Coverage

2.5 sq-ft

R-Value ASTM C518

R-5.3

Closed-Cell, injection-molded EPS 

ASTM C578 Type II

Canadian Standards

CAN/ULC S701 Type 2

Foam Density

1.0 lbs per cubic foot

Applications
 Side Walls infill
Exterior
Interior
Shipping Containers

Endwall Inserts

InSerts custom designed to fit the depths of the container’s end wall corrugations, minimizing hidden air spaces.

EW Insert Specs

Properties
Endwall Insert

Endwall Inserts

End Wall Inserts or the container's nose corrugation.  One box of Inserts covers the end wall.

Endwall Insert Dimensions  zip file
Dimensions Diagram 5 1/4 in × 48in ×  1 5/8 in
Coverage per pcs 1.75 sq-ft
R-Value ASTM C518 R-4 per in
ASTM C578 Type II

Closed-Cell, injection-molded EPS

Canadian Standard

CAN/ULC S701 Type 2

Foam Density 1 lbs per cubic foot
Applications
 End Walls infill
Exterior
Interior
Shipping Containers

Ceiling Inserts

Inserts custom designed to fit the depths of the container’s ceiling corrugations, minimizing hidden air spaces. There are 56 Ceiling Inserts per box.

Ceiling Insert Specs

Properties

Ceiling Insert

One box of Ceiling Inserts covers 224 Lineal feet of indents.

Dimensions 48in x 4 5/8in x 13/16 in
Coverage 1.7 sq-ft
R-Value ASTM C518 R-3.18
ASTM C578 Type II Closed-Cell, injection-molded EPS 
Canadian Standard CAN/ULC S701 Type 2
Foam Density 1 lbs per cubic foot
Applications
 Ceiling infill
Interior
Shipping Containers

Corner Post (I-EWCP-ST)

corner post  inserts infill the corner's corrugated voids preventing hidden condensation. The Metal "M" angle provides a solid corner stud for finishes like drywall. 

Corner Post Specs

Properties

(I-EWCP) = 1 End Wall Corner Inserts - interior application

End Wall corner Inserts or the container's nose corrugation. One box of Inserts covers the end wall.

Dimensions 5 1/4 in × 45 1/4in ×  1 5/8 in
Corner Post Submittal

pdf

Coverage per boxed unit Both sets of the inside corners
One Box - 8 pcs foam inserts  (covers inside corners)
Interior side of exposed foam the end wall  2 in thick
Inside Metal Corner (covers inside corners)
Inside fastening width and length 1 3/4 in x 1 3/4in x 45 1/4in
R-Value ASTM C518 R-4.5 per in
ASTM C578 Type II

 

Closed-Cell, injection-molded EPS 

Canadian Standard CAN/ULC S701 Type 2
Foam Density 1.5 lbs per cubic foot
Interiors
Shipping Containers
Applications

(I-EWCI) = 1 End Wall Corner Inserts - interior application

InSoFast engineered system of continuous insulation perfectly suited for shipping container fabrication for the End Wall inside Corner Inserts

  • Simple to install
    • Why work so hard?
    • Adaptable Attachment
    • No Special Tools Needed
  • Engineered-in Metal Stud
    • Engineered Framing Studs for interior inside corners
    • Thermally isolated stud framing 
    • No energy penalty for the studs
    • Adhesive Application no holes
  • Closed-cell high pressure fused EPS Insulation
  • Engineered for inside corners of a Shipping Containers
  • Lives up to its name: In-So-Fast