Insert Details: Pros and Cons
ALWAYS check fit before you order.
Corrugation dimensions can vary in shipping containers.
It is in your best interest to verify the shipping container corrugation dimensions BEFORE ordering. The corrugations of the shipping containers can vary in width and depth. Make sure that your container matches these dimensions.
It is in your best interest to verify the shipping container corrugation dimensions BEFORE ordering. The corrugations of the shipping containers can vary in width and depth. Make sure that your container matches these dimensions.
Reasons to use Inserts:
- Containers that are older often have different corrugation dimensions.
- Containers with swing doors on both ends often have different weld seam dimensions.
- Small 10’ long containers
- Dented older container (vintage condition)
- See: 4. How to Choose the Best Container
- CW or Cargo-Worthy
- WWT or Wind and Water Tight
Method install locally sourced flat board stock insulation over the container's exposed metal surfaces.
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- CON: Using just inserts in-between the corrugations will add ZERO energy savings if in is not covered with additional insulation.
- See: Like Frying Pans
- PRO: Inexpensive method when modifying older containers with dings and dents prevent cold condensation surfaces.
- PRO: Best method when modifying older containers with dings and dents.
- PRO: Industrial fast track application not suitable for habitual spaces, storage only.
- CON: Check with local code restrictions for exposed foam insulation fire requirements.
- CON: Extra work. Traditional framing, wood or steel studs, would need to be installed with drywall and optional additional insulation in order to make the container into a habitable space
- CON: Using just inserts in-between the corrugations will add ZERO energy savings if in is not covered with additional insulation.
If you just need to just insulate a shipping container for storage, and covering the insulation for fire safety and protection is not a concern, we recommend family of insert products. The Inserts are used to infill the container's corrugated voids to prevent hidden condensation. This method using flat stock foam panels and inserts becomes a three-step process
- Apply the Inserts to infill the wall's corrugated voids preventing hidden condensation.
- Then attach the locally sourced (48″ x 96″) flat stock sheet insulation over the inserts completing the continuous thermal layer.
- Finally build the traditional interior framing and then the services and finishes can be installed.
This is the least expensive method available for materials. However this method increase costs for the labor, material handling, site co-ordination and other complexity and details.
Side Wall Inserts
InSerts custom designed to fit the depths of the container’s side corrugated walls, minimizing hidden air spaces.
SW Inserts Specs
Side Wall InSserts One box of Side Wall Inserts covers 112 Lineal feet of corrugation. |
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Sidewall Insert Design Details | |
48in x 7 3/4in x 1 1/4 in |
|
Coverage |
2.5 sq-ft |
R-Value ASTM C518 |
R-5.3 |
Closed-Cell, injection-molded EPS |
ASTM C578 Type II |
Canadian Standards |
CAN/ULC S701 Type 2 |
Foam Density |
1.0 lbs per cubic foot |
Side Walls infill | √ |
Exterior | √ |
Interior | √ |
Shipping Containers | √ |
Endwall Inserts
InSerts custom designed to fit the depths of the container’s end wall corrugations, minimizing hidden air spaces.
EW Insert Specs
Endwall Inserts End Wall Inserts or the container's nose corrugation. One box of Inserts covers the end wall. |
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Endwall Insert Dimensions | zip file |
Dimensions Diagram | 5 1/4 in × 48in × 1 5/8 in |
Coverage per pcs | 1.75 sq-ft |
R-Value ASTM C518 | R-4 per in |
ASTM C578 Type II |
Closed-Cell, injection-molded EPS |
Canadian Standard |
CAN/ULC S701 Type 2 |
Foam Density | 1 lbs per cubic foot |
End Walls infill | √ |
Exterior | √ |
Interior | √ |
Shipping Containers | √ |
Ceiling Inserts
Inserts custom designed to fit the depths of the container’s ceiling corrugations, minimizing hidden air spaces. There are 56 Ceiling Inserts per box.
Ceiling Insert Specs
One box of Ceiling Inserts covers 224 Lineal feet of indents. |
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Dimensions | 48in x 4 5/8in x 13/16 in |
Coverage | 1.7 sq-ft |
R-Value ASTM C518 | R-3.18 |
ASTM C578 Type II | Closed-Cell, injection-molded EPS |
Canadian Standard CAN/ULC S701 Type 2 | |
Foam Density | 1 lbs per cubic foot |
Ceiling infill | √ |
Interior | √ |
Shipping Containers | √ |
Corner Post (I-EWCP-ST)
corner post inserts infill the corner's corrugated voids preventing hidden condensation. The Metal "M" angle provides a solid corner stud for finishes like drywall.
Corner Post Specs
(I-EWCP) = 1 End Wall Corner Inserts - interior application End Wall corner Inserts or the container's nose corrugation. One box of Inserts covers the end wall. |
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Dimensions | 5 1/4 in × 45 1/4in × 1 5/8 in |
Corner Post Submittal | |
Coverage per boxed unit | Both sets of the inside corners |
One Box - 8 pcs foam inserts | (covers inside corners) |
Interior side of exposed foam the end wall | 2 in thick |
Inside Metal Corner | (covers inside corners) |
Inside fastening width and length | 1 3/4 in x 1 3/4in x 45 1/4in |
R-Value ASTM C518 | R-4.5 per in |
ASTM C578 Type II |
Closed-Cell, injection-molded EPS |
Canadian Standard CAN/ULC S701 Type 2 | |
Foam Density | 1.5 lbs per cubic foot |
Interiors | √ |
Shipping Containers | √ |
(I-EWCI) = 1 End Wall Corner Inserts - interior application
InSoFast engineered system of continuous insulation perfectly suited for shipping container fabrication for the End Wall inside Corner Inserts
- Simple to install
- Why work so hard?
- Adaptable Attachment
- No Special Tools Needed
- Engineered-in Metal Stud
- Engineered Framing Studs for interior inside corners
- Thermally isolated stud framing
- No energy penalty for the studs
- Adhesive Application no holes
- Closed-cell high pressure fused EPS Insulation
- Continuous Insulation
- Metal framing Interlocks into the corner
- No additional fasteners are needed
- Engineered for inside corners of a Shipping Containers
- Lives up to its name: In-So-Fast