CX44 Series Panels
Insulation designed to fill the corrugation of a shipping container.
CX44 Panel Specs
- R-11 Continuous Insulation
- Built-in Studs
- Tongue and Groove Interlocks
- Vapor/Moisture Control
- Service Raceways
- Engineered for Shipping Containers
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CX44 Insulated Shipping Container Panel with Studs |
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Dimensions |
24in × 44in × 2in-3 1/2in |
| Horizontal Chase |
48in × 1in × ¾in |
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Vertical Chase |
24in × ¾in × ¾in |
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Coverage |
7.33 sq-ft |
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R-Value ASTM C518 |
R-11 |
| ASTM C578 Type II |
Closed-Cell, injection-molded EPS |
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Canadian Standards CAN/ULC S701 Type 2 |
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ASTM C303 Foam Density |
1.35 lbs per cubic foot |
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ASTM E96 Water Vapor Permeability |
(Class III Vapor Retarder) 3.5perm/in |
| Maximum Service Temperature (long term) |
167°F = 75 Celsius (°C) |
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Surface |
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Interlocking Edges |
√ |
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Service Raceways |
√ |
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Engineered for Shipping Containers |
√ |
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Exterior Application |
√ |
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Interiors Application |
√ |
2.0 Flat Panel (UX)
Flat panel closed-cell insulation designed for floors, ceilings and end walls.
FP 2.0 Panel Specs
- R-8.5 Continuous Insulation
- Built-in Studs
- Tongue and Groove Interlocks
- Vapor/Moisture Control
- Service Raceways
- Engineered for Shipping Containers
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PROPERTIES |
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2.0, Flat Panel Details |
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Panel Dimensions |
24in × 48in × 2in |
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Horizontal Chase |
48in × 1in × ¾in |
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| Vertical Chase | 24in × ¾in × ¾in | |||
| Coverage |
8sq-ft |
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| R-Value ASTM C518 |
R-8.5 |
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| ASTM C578 Type II |
Closed-Cell, injection-molded EPS |
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| Canadian Standards CAN/ULC S701 Type 2 | ||||
| ASTM C303 Foam Density |
1.35 lbs per cubic foot |
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| ASTM E96 Water Vapor Permeability |
(Class III Vapor Retarder) 3.5perm/in |
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| Maximum Service Temperature (long term) |
167°F = 75 Celsius (°C) |
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| Co-Polymer Polypropylene Stud |
Surface |
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| Interlocking Edges |
√ |
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| Cutting Indication Lines |
√ |
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| Code Depth Raceways |
√ |
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| Ready for Finishing |
√ |
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| Interiors |
√ |
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| Exteriors |
√ |
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| Moisture Control |
Channels on Back only |
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2.5 Flat Panel (EX)
Flat panel closed-cell insulation for doors, floors, walls and exterior applications.
FP 2.5 Panel Specs
- R-10.5 Continuous Insulation
- Built-in Studs
- Tongue and Groove Interlocks
- Vapor/Moisture Control
- Service Raceways
- Engineered for Shipping Containers
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FP-2.5RW Insulated Flat Panel with Studs |
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| FP-2.5RW Flat Panel Details |
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| InSoFast Interior Architectural Submittal | |||||
| Panel Body Dimensions | 24in × 48in × 2½in | ||||
| Horizontal Chase |
48in × 1in × ¾in |
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Vertical Chase |
24in × ¾in × ¾in |
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| Drainage Channel Dimensions | 24in × ¼in × ¼in | ||||
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Coverage |
8 sq-ft |
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R-Value ASTM C518 |
R-10.5 |
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| Comparable Performance to |
2×4 Wall/R-15 Batts |
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| ASTM C578 Type II |
Closed-Cell, injection-molded EPS |
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Canadian Standards CAN/ULC S701 Type 2 |
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ASTM C303 Foam Density |
1.35 lbs per cubic foot |
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ASTM E96 Water Vapor Permeability |
(Class III Vapor Retarder) 3.5perm/in |
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| Maximum Service Temperature (long term) |
167°F = 75 Celsius (°C) |
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Recessed ½in below Surface |
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Interlocking Edges |
√ |
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Service Raceways |
√ |
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| Cutting Indication Lines |
√ |
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Designed Ready for Finishing Attachment |
Both Interior/Exterior (drywall, siding, etc) |
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Exterior Rated Moisture Control |
ORSC, Section R703.1.1-approved | ||||
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Exterior Application |
√ |
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Interiors Application |
√ |
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CX LowPro Sidewall Stud
Designed to fill and insulate the corrugation providing attachment for finishes. CX-LP insulated stud for shipping containers retrofits.
LowPro Specs
- Engineered for Shipping Containers
- R-8.5 Continuous Insulation
- Thinnest Insulation Profile
- Closed-cell EPS Insulation
- Stable insulation zero thermal drift
- Self-flashing Studs
- Adaptable Attachment
- Adhesive Application
- Tongue and Groove Interlocks
The high-strength co-polymer plastic studs on 11 or 22-inches centers provide a positive attachment stud for finishing the container. The ribbed dovetails surface provides for adhesive applications against the metal surfaces.
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CX-LP LowPro Insulated Stud |
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| LowPro-Insulated Stud Sidewall Architectural Dimensions |
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7 1/2in × 24in × 2in |
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Coverage |
1.25 sq-ft |
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R-Value ASTM C518 |
R-8.5 |
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| ASTM C578 Type II |
Closed-Cell, injection-molded EPS |
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Canadian Standards CAN/ULC S701 Type 2 |
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Foam Density |
1.35 lbs per cubic foot |
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Surface |
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Interlocking Edges |
√ |
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Interiors |
√ |
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Exterior |
√ |
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Side Wall Inserts
InSerts custom designed to fit the depths of the container’s side corrugated walls, minimizing hidden air spaces.
SW Inserts Specs
| Side Walls infill | √ |
| Exterior | √ |
| Interior | √ |
| Shipping Containers | √ |
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Side Wall InSerts One box of Side Wall Inserts covers 112 Lineal feet of corrugation. |
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| Sidewall Insert Design Details | |
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Dimensions |
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| Coverage |
2.5 sq-ft |
| R-Value ASTM C518 |
R-5.3 |
| Closed-Cell, injection-molded EPS |
ASTM C578 Type II |
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Canadian Standards |
CAN/ULC S701 Type 2 |
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Foam Density |
1.0 lbs per cubic foot |
CX LowPro Endwall
Designed to fill and insulate the corrugation providing attachment for finishes. CX-LP Endwall insulated stud for shipping containers retrofits.
LowPro Endwall Specs
InSoFast engineered system of continuous insulation is perfectly suited for shipping container fabrication.
- Simple to install
- Why work so hard?
- Adaptable Attachment
- No Special Tools Needed
- Built-in Studs*
- Engineered Framing Studs
- Non-conductive stud framing
- No energy penalty for the studs
- Non corrosive stud...non rusting
- Adhesive Application no holes
- Closed-cell high pressure fused EPS Insulation
- R-11 Continuous Insulation
- Tongue and Groove Interlocks
- Engineered for Shipping Containers
- Lives up to its name: In So Fast
*The high-strength co-polymer plastic studs on variable 11 - 22 inches on centers provide a positive attachment stud for finishing the container. The ribbed dovetails surface provides a cast-in-place adhesive applications against the metal surfaces.
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LP-EW LowPro Insulated Stud One box of the LP-EW 22 Insulated studs will do 44 lineal feet of framing. |
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LowPro-Insulated Stud Endwall Architectural Dimensions |
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Dimensions |
5 1/2in × 24in × 2 1/2 in |
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Coverage |
1.00 sq-ft |
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R-Value ASTM C518 |
R-10.5 |
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| ASTM C578 Type II |
Closed-Cell, injection-molded EPS |
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Canadian Standards CAN/ULC S701 Type 2 |
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ASTM C303 Foam Density |
1.35 lbs per cubic foot |
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ASTM E96 Water Vapor Permeability |
(Class III Vapor Retarder) 3.5perm/in |
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| Maximum Service Temperature (long term) |
167°F = 75 Celsius (°C) |
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Surface |
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Interlocking Edges |
√ |
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Engineered for Shipping Containers |
√ |
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Exterior Application |
√ |
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Interiors Application |
√ |
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Endwall Inserts
InSerts custom designed to fit the depths of the container’s end wall corrugations, minimizing hidden air spaces.
EW Insert Specs
| End Walls infill | √ |
| Exterior | √ |
| Interior | √ |
| Shipping Containers | √ |
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Endwall Inserts End Wall Inserts or the container's nose corrugation. One box of Inserts covers the end wall. |
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| Endwall Insert Architectural Dimensions |
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| Insert Dimensions See Diagram | 5 1/4 in × 48in × 1 5/8 in | ||
| Coverage per pcs | 1.75 sq-ft | ||
| One Box -20 inserts 4' long | (covers 35’ Sq-ft) | ||
| Interior side of the end wall | 1 boxes | ||
| Exterior side of a the end wall | 1 boxes | ||
| R-Value ASTM C518 | R-4 per in |
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| ASTM C578 Type II |
Closed-Cell, injection-molded EPS |
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| Canadian Standard CAN/ULC S701 Type 2 | |||
| Foam Density | 1 lbs per cubic foot | ||
| Interiors | √ |
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| Exteriors | √ |
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| Shipping Containers | √ | ||
Ceiling Inserts
InSerts custom designed to fit the depths of the container’s ceiling corrugations, minimizing hidden air spaces. There are 56 Ceiling Inserts per box. The Ceiling Inserts are a part of a comprehensive approach of insulating a shipping container.
Ceiling Insert Specs
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Ceiling InSerts One box of Ceiling Inserts covers 224 Lineal feet of indents. |
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| Dimensions | 48in x 4 5/8in x 13/16 in |
| Coverage | 1.7 sq-ft |
| R-Value ASTM C518 | R-3.18 |
| ASTM C578 Type II | Closed-Cell, injection-molded EPS |
| Canadian Standard CAN/ULC S701 Type 2 | |
| Foam Density | 1 lbs per cubic foot |
| Ceiling infill | √ |
| Interior | √ |
| Shipping Containers | √ |
How To Links:
- Estimating & Installation Preparations
- Wood Window Frame Install
- Insulating Swing Doors
- Installing CX44 Panels on the Side Walls
- Inside Container Corners
- Installing Panels on the End Wall
- Installing Panels on the Ceiling
- Installing Panels on the Floor
- Installing Plumbing
- Installing Electrical
- Installing Drywall, Trim, Cabinets
- Cold Weather Adhesive Application Tips
Special construction notes and links:
Service temperature of Expanded Polystyrene and hot southern climates. In hot climates avoid darker colored shipping containers. We recommended that you paint your container a lighter color with a reflecting paint. Darker colored containers the heat could build up beyond the maximum allowable service temperature of the insulation.
PHYSICAL PROPERTIES OF INJECTION-MOLDED EPS
| Property | ASTM Test | Result |
| Maximum Service Temperature (long term) | --- | 167°F = 75 Celsius (°C) |
| Maximum Service Temperature (intermittent) | --- | 180°F = 82 Celsius (°C) |
