Endwall 2.0 Flat Panel Insert Bundle

Product Overview

End Wall High Cube bundle is part of an assembly with enough material to finish the end wall of a High Cube container wall using the End Wall Inserts and a Flat UX 2.0 panels with studs. 

      •  High Cube Sidewall – 1(CX LowPro/Insert – every other corruguation)
      • This bundle contains:
        • (1) End Wall Insert Box = 20 pcs.
        •  (2)  2.0 Flat Panel = 10 panels  (5 panels/box) = 80 Sq.Ft.
      • Part Code: CON-EW

$283.80

3 box kit contains Endwall inserts and 2 boxes of 2.0 Flat panels Bundle

Endwall 2.0 Flat Panel Bundle

This End Wall High Cube/Standard bundle is part of a assembly that has material to finish the end wall of a High Cube or standard container. Suitable for interior or exterior applications.  Inserts are installed on the end wall corrugations. The embedded stud panels run horizontal, perpendicular to a shipping containers corrugated ribs. The goal is to provide as much contact between the studs and steel in order to maximize the holding power of the studs.

                                You need

        • (2) boxes 2.0″ Flat panels (FP-2.0RW) – 5/box – 80 s.f. coverage
        • (1)  box of 4′ End Wall Inserts (I-EWI) –  20/box – 72 s.f. coverage
Physical Properties (EWI) End Wall Inserts

End Wall  or the container’s nose corrugation

End Wall Inserts

One box of Inserts covers the end wall.

Insert Dimensions See Diagram 5 1/4 in × 48in ×  1 5/8 in
Coverage per pcs 1.75 sq-ft
One Box -20 inserts 4′ long  (covers 35’ Sq-ft)
Interior side of the end wall  1 boxes
Exterior side of a the end wall 1 boxes 
R-Value ASTM C518 R-4.24 per in
ASTM C578 Type II

 

Closed-Cell, injection-molded EPS 

Canadian Standard CAN/ULC S701 Type 2
Foam Density 1.35 lbs per cubic foot
Interiors
Exteriors
Shipping Containers

 

 

 

Physical Properties (FP-2.0RW) 2.0" Flat Panel

2″ thick  of closed-cell, injection-molded EPS foam body achieves R-8.5 insulation The FP-2.0RW is our thinnest panel, optimized for flat surface interior finishing. The FP-2.0RW will work on floors, walls, ceilings adapted for shipping container construction. It is a good choice as a sub-flooring base panel for shipping containers.

PROPERTIES

Panel Dimensions

24in × 48in × 2in

Horizontal Chase

48in × 1in × ¾in

Vertical Chase 24in × ¾in × ¾in
Coverage 

8sq-ft

R-Value ASTM C518

R-8.5

ASTM C578 Type II

Closed-Cell, injection-molded EPS

Canadian Standards  CAN/ULC S701 Type 2
ASTM C303 Foam Density

1.35 lbs per cubic foot

ASTM E96 Water Vapor Permeability

 (Class III Vapor Retarder) 3.5perm/in

Maximum Service Temperature (long term)

167°F = 75 Celsius (°C)

Co-Polymer Polyproylene Insulated Stud

Surface

Interlocking Edges

 

Cutting Indication Lines

 

Code Depth Raceways

 

Ready for Finishing

 

Interiors

 

Exteriors

 

Moisture Control 

Channels on Back only

 
Features Benefits
InSoFast engineered system of continuous insulation is perfectly suited for shipping container fabrication. 
  • Simple to install
    • Why work so hard?
    • Adaptable Attachment
    • No Special Tools Needed
  • Built-in Studs*
    • Engineered Framing Studs 
    • Non-conductive stud framing 
    • No energy penalty for the studs
    • Non corrosive stud…non rusting 
    • Adhesive Application no holes
  • Closed-cell high pressure fused EPS Insulation
  • Engineered for Shipping Containers
  • Lives up to its name: In So Fast

*The high-strength co-polymer plastic studs provide a positive attachment stud for finishing the container. The ribbed dovetails surface provides a cast-in-place adhesive applications against the metal surfaces. 

ENDWALL BUNDLE VIDEO

Estimating End Walls

Estimating and ordering is simple measure and add together how many high cube or standard end wall surfaces your container project requires to complete the job. Divide the total square  footage (xx) by 40 sq-ft. this will determine the number of  boxes required for your project, (round up to the whole box count).  Don’t overestimate.

    • One  2.0″ Insulated Flat Panel = (8 sq.ft)
    • One box of  (5) 2.0″  Insulated Flat Panels = (40 sq.ft)
    • One box of End Wall Inserts = (35 sq.ft)

Don’t overestimate, cut studs and inserts can be re-used.

Estimating Adhesive

LOCTITE® PL PREMIUM® POLYURETHANE CONSTRUCTION ADHESIVE

New Look Buy Shipping Container Insulation Panels in Monroe, NC

Green Guard Certified Adhesive:

In Canada the Glue is LePage PL Premium

Estimating Adhesive Quantity

Estimating the amount of adhesive YOU will use has variables beyond our control like condition of your walls and how accurate are you with a glue gun? For one side wall of a 20′ standard height shipping container you will need approximately 3 tubes of the adhesive. That is in a perfect world. PL Premium 3x adhesive is applied in a ⅜” bead on the backside of the studs onto the ribbed surfaces.  We realize that a 3/8″ bead of glue is very subjective. It is important that there is enough adhesive to squish the dovetails on the back side of the stud when pressed to the container wall. Adhesive follows the “Goldie Locks rule, too much, too little, and just right To verify that enough adhesive is used, press the panel into place. Pull the panel back and check to see if the adhesive has spread out beyond the full width of the stud. It is normal for the panel to “float out” from the side of the container when it is accommodating irregularities in the container walls. Additional adhesive may be necessary in some areas. If you are doing it just right you can expect that 1 large 28-fl oz tube will cover 18 of our 24″ long studs or enough glue at a 3/8″ bead to cover 36 foot long bead of glue. 

Additionally you will have to estimate for glue around openings like windows and doors.

1 large 28-fl oz / 828 mL tube = 18 (24″ studs or inserts)

LOCTITE® PL PREMIUM® POLYURETHANE CONSTRUCTION ADHESIVE Rough estimate for  28 ounce tubes of adhesive required
Container Side Walls End Wall Ceiling  Total w/o doors and floors Floors Swing Doors Total Estimate
20′ Container – Standard 3 Per side total 6 2 1/2  6 1/2 13 7 3 23
20′ Container – High Cube 3 Per side total 7 2 1/2  6 1/2 14 7 3 24
40′ Container – Standard 6 Per side total  12 2 1/2  13 28 14 3 45
40′ Container – High Cube 6 Per side total  13 2 1/2  13 29 14 3 46

Important Notice: Container Surface Temperature Applications

When bonding EPS and XPS foam insulation, use above 40°F (4°C) and avoid cure and surface temperatures above 90°F (32°C). Surfaces must be clean, dry and free of frost, grease, dust and other contaminants. Pre-fit all materials and protect finished surfaces. If using cartridge format, cut nozzle at a 45° angle to desired bead size and puncture inner seal. Be very careful not to allow Loctite® PL® Premium to cure on a finished surface.

Cold Weather Tips:  

Interior Installation of a Shipping Container

In cold conditions below 40°F (4°C), heating the interior space of the container will not be sufficient for the adhesive to cure. The insulation panels will not allow heat to transfer to the container’s bonding surface.  It is recommended to either move the container to a heated area or tent and heat the exterior until the adhesive cures.

Exterior Installation

The interior of the container can be heated until the adhesive has cured.

Interior and Exterior Installation

Install the exterior panels first while heating the interior.  Allow adhesive to cure before installing interior insulation.

Overview / FeaturesTechnical Data / Directions

Freight Dimensions Weight
We offer free curb side deliveries on all of our orders.

You may upgrade your delivery service for an additional charge. LIFT GATE SEVICE IS AN ADDITIONAL CHARGE. Please read through our shipping and purchasing policies, for more details before placing your order. 

Product Code

Number of Parts

Box Dimension

Cubic Feet Per Box

 Weight Per Box

Length

Width

Height

EW Inserts 20 pcs. 35 SqFt 14″ 14″ 49″ 5.56 10 Lbs
UX2.0 5 Panels 40 SqFt 11″ 25″ 49″ 7.80 20 Lbs

EXi2.5

5 Panels 40 SqFt

13″

25″

49″

9.22

22 Lbs

Add R-Value with InSoFast PLUS

It’s easy to increase your R-Value beyond R-10 while maintaining the engineered benefits of the continuous InSoFast panels. Just start with a base of feature-rich InSoFast panels.