Sidewall (40′ High Cube) 2.0 Flat Panel-Bundle

This sidewall bundle has the material to finish one side wall of a 40′ long x 8′ high standard container for interior or exterior applications. The sidewall of the shipping container is a two-step process insulated first with the (I-SWI) Sidewall Inserts to infill the wall’s corrugated voids preventing hidden condensation. The (FP-2.0RW) 2″ Flat Panel with raceways (48″ x 24″) panels are installed over the inserts so that the black studs run horizontally, crossing over the container’s corrugations, providing maximum contact between the InSoFast studs and the steel container. 

1. 1. Preferred method when modifying older containers with dings and dents.
   2. When weld seams are greater than or less than 44″ on center.
   3. Industrial fast track application.
   4. (2) part fast track application.

InSoFast engineered system of continuous insulation is perfectly suited for shipping container fabrication. 

• Simple to install
  • Why work so hard?
  • Adaptable Attachment
  • No Special Tools Needed
• Built-in Studs*
  • Engineered Framing Studs 
  • Non-conductive stud framing 
  • No energy penalty for the studs
  • Non corrosive stud…non rusting 
  • Adhesive Application no holes
• Closed-cell high pressure fused EPS Insulation
  • Continuous Insulation
  • Tongue and Groove Interlocks
• Engineered for Shipping Containers
• Lives up to its name: In So Fast

*The high-strength co-polymer plastic studs provide a positive attachment stud for finishing the container. The ribbed dovetails surface provides a cast-in-place adhesive applications against the metal surfaces. 

Estimating and ordering is simple. Measure height and width multiply the measurements together for your total square footage minus openings. Add how many high cube or standard wall surfaces your container project requires to complete the job. Divide the total square footage (xx) by 40 sq-ft. per box. This will determine the number of total boxes required for your project, (round up to the whole box count). 

• • One 2.0 Flat Panel (FP-2.0RW) = 8 sq.ft
  • One box of 5  – 2.0″ Flat  Panels (FP-2.0RW) = 40 sq.ft
  • One boxes of 30 inserts 4′ long (I-SWI) – covers 13 1/2′ of the container wall 8’high)
  • See Diagram.
    • One side of a 20′ container would need 1 1/2 boxes of the Side Wall inserts
    • One side of a 40′ container would need 3 boxes of the Side Wall inserts

Don’t overestimate, cut studs and inserts can be re-used.

POLYURETHANE CONSTRUCTION ADHESIVE

Green Guard Certified Adhesive:

In Canada the Glue is LePage PL Premium

Estimating Adhesive Quantity

Estimating the amount of adhesive YOU will use has variables beyond our control like condition of your walls and how accurate are you with a glue gun? The example below is for one side wall of a 20′ standard height shipping container you will need approximately 3 tubes of the adhesive. That is in a perfect world. PL Premium 3x adhesive is applied in a ⅜” bead on the backside of the studs onto the ribbed surfaces.  We realize that a 3/8″ bead of glue is very subjective. It is important that there is enough adhesive to squish the dovetails on the back side of the stud when pressed to the container wall. Adhesive follows the “Goldie Locks rule, too much, too little, and just right To verify that enough adhesive is used, press the panel into place. Pull the panel back and check to see if the adhesive has spread out beyond the full width of the stud. It is normal for the panel to “float out” from the side of the container when it is accommodating irregularities in the container walls. Additional adhesive may be necessary in some areas. If you are doing it just right you can expect that 1 large 28-fl oz tube will cover 18 of our 24″ long studs or enough glue at a 3/8″ bead to cover 36 foot long bead of glue. 

Additionally you will have to estimate for glue around openings like windows and doors.

1 large 28-fl oz. / 828 mL tube = 18 (24″ studs or inserts)

• CX-LP 46 (46 studs) = 46
• 46 ÷ 18 = 2 1/2 tubes of the adhesive
• I-SWI (30) = 1 tube of the adhesive

Important Notice: Container Surface Temperature Applications

When bonding EPS and XPS foam insulation, use above 40°F (4°C) and avoid cure and surface temperatures above 90°F (32°C). Surfaces must be clean, dry and free of frost, grease, dust and other contaminants. Pre-fit all materials and protect finished surfaces. If using cartridge format, cut nozzle at a 45° angle to desired bead size and puncture inner seal. Be very careful not to allow Loctite® PL® Premium to cure on a finished surface.

Technical Data

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